Take Up Machine
Take up machine is coiling all kinds of crystallized or semi-finished production machinery equipment, generally in the last process of the production line, the quality of the coiled material is good or bad, directly affecting the quality of finished products or semi-finished products, and therefore is one of the key equipment of the enterprise. At the same time, the machine and the previous process has a close connection between, for example, the speed of synchronization, speed stability, speed regulation accuracy, etc., winding machine electronic control and transmission system are more complex, the investment is also higher, so how to correctly select the control scheme and transmission mode is critical.
Why Choose Us
Focus on complete sets of automation cable equipment for many years
It can customize production lines with various special requirements for users to meet the needs of different customers.
Based on years of experience in equipment research and development and manufacturing in the industry, we customize and design special equipment and production lines according to the special process requirements of users.
One-stop Solution Expert
A high-tech enterprise specializing in R&D, manufacturing, improvement and innovation of cable equipment.
The main parts and components used in the machine are original and authentic products from Japan, Taiwan and the United States, and the products are exported to all over the world: Central Europe, South America, South Africa, etc.
Have a perfect and capable professional team
Leading technology, reliable quality and excellent service.
The company has a number of technical professionals who have been engaged in the cable equipment industry for a long time. Through superb technology and unremitting efforts, we can provide you with perfect services.
High-quality pre-sales and after-sales service, let you rest assured
Accurate quality, strict delivery date and perfect service are our promises.
Timely and effective after-sales support makes your cooperation worry-free. The after-sales service center has a professional after-sales service team and a professional technical support team to provide users with solutions.
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Automatic Wire Take Up Feeder MachineIt uses sensors and AC motors to feed wires, which has high stability. It can sense and alarmAdd to Inquiry -
Cable Take Up MachineThe take-up device has a wide range according to different cable sizes and types, from gantryAdd to Inquiry -
Installation without Central Shaft Swing Arm Type Take Up...It is mainly used for the take-up of various wires and cables such as insulated core wires,Add to Inquiry -
Installation without Central Shaft Box Type Take Up MachineIt is mainly used for the take-up of various wires and cables such as insulated core wires,Add to Inquiry -
Double Axial Type Take Up MachineIt is mainly used for the take-up of various wires and cables such as insulated core wires,Add to Inquiry -
Shaft On Both Sides Take Up MachineIt is mainly used for the take-up of various wires and cables such as power cables, control cables,Add to Inquiry -
Gantry Retractable Line Take Up MachineIt is mainly used for the take-up of various wires and cables such as power cables, control cables,Add to Inquiry
- Tel: +86-571-85146715
- Fax: +86-571-85146970
- Email: shao@jinlaier.com
- Add: No.2031, Moganshan Road, Liangzhu Street, Yuhang District, Hangzhou City, Zhejiang Province
Automatic take up machine: the take up machine is actually used for wire coiling and binding
The take up machine has high consumption efficiency and good cable laying quality. The utility model solves the problems of low efficiency and poor cable laying quality of small section wires in the industry.
The take up machine is composed of three parts, namely, the storage type automatic tension hand-operated paying off rack, meter counting installation and high-speed wire take up machine. The main machine of the coiler adopts the tension sliding type cable laying installation, and the cable laying and winding speed is fast. The tension of the flat wire depends on the self tension of the wire, which can ensure that the pitch of the flat wire is not affected by the size of the wire diameter, so that the parallel arrangement of the wire will cause the layer wound winding. In addition, frequency conversion is adopted to master the skills of soft start and automatic brake. Set an acceleration time in the frequency converter to prevent the wire from being thinned by too fast acceleration during startup. There are speed up time, normal wire winding time and speed down time when starting up. When the meter counting value reaches the set number of meters per reel, the rater has the function of automatic braking, and the host starts the linkage braking function to make the motor stop running.
The automatic loop forming machine is important for the electric wire and natural gas industry. Of course, the electric wire and natural gas industry cannot do without the automatic loop forming machine. The automatic loop forming machine should be a mechanized operation from the traditional manual operation. It not only saves manpower, but also greatly improves the task effectiveness and product ethics. The automatic coiler has the following additional features.
1. High consumption efficiency and 20% of the labor cost of traditional models:
2. Adopt automatic cable arrangement to reduce one operator.
3. Automatic cable arrangement is adopted, and the take-up speed is 2-3 times of that of traditional models
4. Fast binding and installation is adopted, and the wire after the loop is tied on the machine table, which can be easily and quickly removed, reducing the intensity of rest and saving a lot of time
5. The three processes of wire coiling, binding and plastic film packaging are realized by one person.
Good cable laying quality and stable opening quality:
1. Automatic wire laying is adopted. The wire laying depends on its own tension, which can ensure that the wire laying pitch is not affected by the size of the wire diameter, so that the wire laying is neat and the wire laying quality is good
2. The automatic cable laying is not affected by human factors, and the cable laying quality is stable.
Comprehensive Structural Features of Take up Machine
Host
The automatic wire laying device has a high wire laying speed, and the automatic lap forming degree can reach 500 revolutions. The linear speed is 2-3 times of that of the traditional type. 1. Operation, the labor cost is 20% of the traditional type
For the flat wire, Dali itself can ensure the influence of the wire diameter from the line spacing, so that the quality of the flat wire is better.
It can be shrunk for up to 3 seconds and loaded and unloaded when it is quickly raised to the clutter plate. The clutter bundled after being looped can be easily deleted and operated.
To achieve automatic and rapid impurity removal and contraction, the position of the baffle can be adjusted through the baffle position to achieve the height of the boundary impurity removal at 30 to 100 mm.
It is an electronic electric energy meter, and users can set the automatic alarm and automatic shutdown at the circle length of m as required
The soft start and automatic brake technology with gradient control are adopted to guide and avoid too thin acceleration wires.
Optional wire diameter tester, spark tester.
It can be configured to quickly and automatically shrink when picking up impurities. It is convenient for extruding and picking up impurities by throwing out the extruder with double shafts.
Electronic instrument equipment
The wheels of the high-speed automatic loop forming machine are made of phosphorus surface treatment, hardness and wear resistance. The wheels are made of imported high-quality PU materials, which are elastic, durable, and not deformed, ensuring that the line is not pressure loss.
The water meter counter adopts the electronic components imported from Japan, which is accurate with small error
Force storage pay off rack
The wire wheel is made of imported PVC material, which is light in weight and high in strength to ensure that the wire is not damaged
The spring can be adjusted according to different wire diameter and lifting force.
The type of brake lever. When Fengji sets a circle of brake length, the swing arm pushes the lowest position, and the setting out is the most resistant to vegetable release, it can brake in 1-2 seconds, without disordered lines
The processing on the footwall type of high-speed automatic coiler can realize rapid change and easy coiling. The setting out range is 0 to 630mm, or 800 type can be selected.
High-precision winding
Film factory's audio tape, video tape, film factory's movie film, film, plastic film factory's packaging film, agricultural film, plastic tape, paper factory's various kinds of paper, chemical fiber factory's drawing, metallurgical factory's thin plate, copper with copper, non-ferrous processing plant's copper foil, aluminum foil, drawing factory's finer copper wire, alloy wire and so on.
Medium precision winding
Diameter greater than 1mm thicker enameled wire, fine steel wire, cables, wires, rubber bands, belts, cotton spinning roving, printing and dyeing plant cleaning, bleaching, dyeing, printing, drying, ironing process, and so on.
Low precision winding
Forming strip of blade factory, cotton thread for webbing, metal and non-metal rope, etc.
The Form of Take up Machine and Its Characteristics
Winding machine can be divided into two types of mobile and fixed according to the form of its reel. At present, the widely used is the underground fixed take up machine. Mobile take-up machine coil height and rolling line height, with the increase in roll diameter, the coil gradually moved down, this take-up machine structure is more complex, the main role of the mobile take-up machine is to improve the shape of the roll, but due to the high speed of rolling speed, the coil single weight large-scale, ultra-thick, high-strength strips of steel increased in number and so on, the take-up machine is generally used in the high stiffness of the stationary take-up machine, the mobile take-up machine is currently not Mobile take up machine no longer exists.
According to the pinch rollers and rollers to help drive the form, take up machine can be divided into gas - liquid type and hydraulic type take up machine. These two types of take up machine winding capacity and equipment accuracy are higher than the pneumatic take up machine. Hydraulic type take up machine pinch roller and help roll roll roll seam by the hydraulic servo system to complete, set the precision is very high, shock and vibration is also absorbed by the hydraulic cylinder. In order to avoid and reduce the head of the strip in the volume of the second circle, the third circle of the indentation produced by the rollers used in the jump control technology. 1990s, China's new construction or transformation of the take up machine are used in the hydraulic type take up machine, the old pneumatic type take up machine gradually eliminated.
In addition, the thin specifications of the strip, due to unstable operation in the output rollers, easy to float, limiting the wear band speed, in order to shorten the wear band time, reduce the failure, improve production and ensure that the end of the rolling temperature, foreign countries have appeared in the proximity of the take up machine. It is 40-7m away from the finishing mill end stand, and when coiling, the coiling tension is established between the pinch roller and the coil. Proximity take up machine is suitable for high-temperature coiling of the strip and the hope of obtaining a good coil shape of the thin strip.
Coiling Process of the Take up Machine
1. Control tension must control the speed:When the strip head leaves the mill later, the speed of the rolls must be greater than the rolling speed, the purpose is to prevent the pile of steel. After entering the pinch roll, the speed of the pinch roll must be greater than the rolling speed to establish tension.
2. The role of the roll: the head of the rolled parts through the guide plate into the roll and help roll between the rolls, rolled on 2-3 laps later, help roll can be loosened (except for thick plate).
3. Roll and mill synchronization acceleration, coiling.
4. The end of the winding, must make the pinch roller speed is less than the speed of the roll, in order to maintain the tension. And the winding speed should be low to maintain stability.
The Role of the Take up Machine
The main role of the take up machine is to coil hot-rolled or cold-rolled steel into coils. This kind of equipment is widely used in metallurgical industry, especially representative of steel plate coiling. The drive of the take up machine comes from electric power and fluid, etc. Its basic composition includes the core equipment reel (spool) and auxiliary winding equipment (such as auxiliary rolls). In the product winding process, the product is mainly formed on the reel, which is generally dragged by an electric motor, while the auxiliary roll is rotated by an electric motor, and the auxiliary roll is driven by a fluid hydraulic cylinder to move to help smooth winding.
In addition, the take up machine is not limited to the metallurgical industry; it is used in many industries, such as textile, paper, and packaging. For example, in the textile industry, the take up machine is responsible for winding and collecting textiles such as fabric and yarn; in the paper industry, the take up machine is used to roll the produced paper web into rolls for storage and further processing; in the packaging industry, the take up machine is used to wind and collect packaging materials such as plastic film and paper generated on the production line.
Safety Operation Regulations of the Take up Machine
Operator requirements
The operator should receive relevant operation training, master the working principle, operation method and safety knowledge of the take up machine, and be licensed to work.
The operator should master the starting, stopping, running and overhauling of the equipment, and strictly follow the operating procedures to perform the work.
Operators should wear overalls, helmets, earmuffs, goggles and other personal protective equipment to ensure their own safety.
Equipment use requirements
The take up machine should be placed on a solid and stable base, and the equipment and all parts should be in good condition, with no abnormal noise, power leakage, oil leakage or water leakage.
Before the take up machine is in operation, the transmission device, electrical system, pneumatic system, hydraulic system and other aspects of the equipment should be checked to ensure that the equipment operates normally.
The take up machine should be used for coil materials suitable for this model, and the winding parameters of the equipment should be adjusted in accordance with the specified coil width, thickness and the difference of coil diameters between the coil materials to ensure that the coil materials are rolled up flat without shrinkage, looseness, wrinkles and other phenomena.
Running requirements
The starting and stopping of the take up machine should be in accordance with the operation regulations of the equipment, and avoid adjusting and stopping the equipment at will during the operation of the equipment.
During the operation of the equipment, the operation status of the equipment should be checked regularly, and the maintenance and adjustment should be carried out according to the operation status of the equipment.
When dealing with equipment faults, the equipment should be operated in accordance with the maintenance procedures and regulations of the equipment, and should not be disassembled or the parameters of the equipment adjusted arbitrarily, so as not to cause damage to the equipment or personal injury.
Waste and environmental protection
The waste of the take up machine should be treated with specialized measures to ensure that the environment is not affected.
During the operation of the equipment, attention should be paid to controlling the noise and vibration of the equipment, and noise protection and vibration control measures should be taken uniformly.
Daily Maintenance and Repair Regulations for the Take up Machine
Equipment maintenance
Regularly clean the equipment and its parts, and lubricate and maintain them. According to the working intensity and service life of the equipment, make corresponding maintenance plan and maintenance records.
Check all key parts and consumables of the equipment, including transmission devices, electrical systems, hydraulic systems, pneumatic systems, etc., and replace and repair them in time when problems are found.
Regularly check and update equipment nameplates, logos, maintenance record sheets, etc. to ensure that equipment information is accurate.
Work environment maintenance and safety management
Regularly check the working environment of the take up machine and the area around the equipment, remove the garbage and debris piled up around the take up machine, and ensure that the working environment is clean, neat and bright.
Do a good job in firefighting and safety, such as equipping firefighting equipment, setting up emergency plans and accident handling procedures, and organizing regular drills to strengthen the staff's emergency response ability and safety awareness.
Strictly implement the operating procedures and maintenance and repair plans of the equipment, do a good job in the safety management of the equipment, pay great attention to the hidden accidents and safety risks, and timely grasp and deal with all kinds of safety accidents and problems.
Our Factory
Hangzhou Jinlaier Machinery Co., Ltd. is a company specializing in the research and development and manufacture of cable equipment, single twisting machine, extrusion machine, wrapping machine, armoring machine, shaking machine, coiling machine, cage twisting machine, beaming machine, and double twisting machine. , improvement and innovation of high-tech enterprises.
Jinlaier has developed and improved high-tech production lines focusing on fluoroplastic lines, low-smoke and halogen-free, PE foam, high-density foam, special PU lines, 5E cables, and category 6 cables. We will create the brilliance of the enterprise together with users with "high-quality products, preferential prices, and honest services".
Certificate
FAQ
Q: What is a take up machine?
Q: What is the main function of a take up machine?
Q: What parts does the structure of a take up machine usually include?
Q: How to choose a suitable take up machine?
Q: How is the tension control of the take up machine achieved?
Q: What is the function of the correction device of the coiler?
Q: What should be paid attention to in the maintenance of the coiler?
Q: What should I do if the coiler encounters a fault during use?
Q: How is the automation level of the coiler?
Q: How to improve the production efficiency of the coiler?
Q: How does the coiler control the tension of the material?
Q: 12 How is the coil diameter of the coiler automatically calculated?
Q: How does the winder adapt to materials of different widths?
Q: Can the speed of the winder be adjusted?
Q: What safety measures are required when the winder is in operation?
Q: How to perform daily maintenance on the winder?
Q: What should be done when the coiler fails?
Q: What factors affect the service life of the coiler?
Q: How to solve the problem of slippage of the coiler during the coiling process?
As one of the most professional take up machine manufacturers and suppliers in China, we're featured by quality products and good service. Please rest assured to wholesale durable take up machine at competitive price from our factory.
Shaft On Both Sides Take Up Machine, machine to take up tile, carpet take up machine