Armoring Machine

What is Armoring Machine

Armoring machine is an important mechanical equipment, in order to protect the safety of the operator, improve work efficiency, the development of a set of scientific and rigorous safety regulations is essential. In this paper, we will explain in detail the safe operation procedures of the armoring machine to ensure that the operator can do a safe and reasonable operation when using the armoring machine.

Why Choose Us

Focus on complete sets of automation cable equipment for many years
It can customize production lines with various special requirements for users to meet the needs of different customers.
Based on years of experience in equipment research and development and manufacturing in the industry, we customize and design special equipment and production lines according to the special process requirements of users.

One-stop Solution Expert
A high-tech enterprise specializing in R&D, manufacturing, improvement and innovation of cable equipment.
The main parts and components used in the machine are original and authentic products from Japan, Taiwan and the United States, and the products are exported to all over the world: Central Europe, South America, South Africa, etc.

Have a perfect and capable professional team
Leading technology, reliable quality and excellent service.
The company has a number of technical professionals who have been engaged in the cable equipment industry for a long time. Through superb technology and unremitting efforts, we can provide you with perfect services.

High-quality pre-sales and after-sales service, let you rest assured
Accurate quality, strict delivery date and perfect service are our promises.
Timely and effective after-sales support makes your cooperation worry-free. The after-sales service center has a professional after-sales service team and a professional technical support team to provide users with solutions.

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Characteristics of Armored Machine

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High efficiency
The armoring machine adopts advanced mechanical transmission and control system, which can realize high-speed and high-efficiency winding and pressing, and greatly improve the production efficiency. At the same time, the equipment also has the characteristics of high automation and stable production efficiency, which can meet the demand of mass production.

02/

High precision
The equipment adopts precise transmission mechanism and control system, which can realize high-precision winding and pressing and ensure the quality and stability of the products. At the same time, the equipment also has a high degree of automation, stable production efficiency and other characteristics, to meet the needs of high-precision production.

03/

Easy operation
The operation interface of the armoring machine is simple and easy to understand, and the operation is convenient, so it does not need professional skills to get started easily. At the same time, the equipment also has a high degree of automation, stable production efficiency and other characteristics, to meet the demand for easy operation.

04/

Wide range of application
The equipment is applicable to different specifications, different materials processing, to meet the needs of different fields. At the same time, the equipment also has the characteristics of high degree of automation and stable production efficiency, which can meet the needs of different specifications and processing of different materials.

Structure and Composition of Armoring Machine

Main machine
The main machine is the core part of the armoring machine, also known as armoring machine, and its structure consists of the main body and armoring mold. The main body includes base, top plate, column, hoop frame and other parts, while the armoring mold consists of mandrel, armored wheel, armored dust pipe, reciprocating push and pull mechanism, anti-shaking system and other parts.

Control system
The armoring machine is composed of PLC control system and man-machine interface, PLC control system can realize automatic control, real-time monitoring and processing according to the requirements, which has the characteristics of high reliability, good stability and easy to operate. The man-machine interface is simple and intuitive, making it easy for the operator to realize the control.

Clamping mechanism
Clamping mechanism is used to fix the mandrel and play the role of stabilizing the position of mandrel, avoiding displacement and improving the quality of armoring in the armoring process. The design and manufacturing quality of the clamping mechanism directly affects the quality of armoring.

Conveying device
Conveying device is mainly used to move the core to the armoring position. The armoring machine adopts two conveying devices which have the ability to move in many directions such as overturning and rotating. Conveying device with reasonable design and high precision plays an important role in guaranteeing the quality and product life.

Armoring mold is composed of mandrel.

Armored wheel, armored dust tube, reciprocating push and pull mechanism, anti-shaking system and other components for armoring, the quality of armoring depends on the design and manufacturing process of armoring mold.

Difference Between Tape Wrapping Machine and Armoring Machine

Machine structure
There are some differences in machine structure between tape wrapping machine and armoring machine. The machine structure of tape wrapping machine is relatively simple, mainly consists of a tape and some auxiliary devices, commonly used in cable wrapping production. The armored machine has a relatively complex structure and is often used in the armored production of cables, which usually consists of a traction machine, a rack, a set of coating devices and a set of joints and take-up devices.

Scope of application
Taping machine is suitable for smaller cable or fiber optic cable taping production, commonly used in household appliances, computers and other equipment used in supporting wires. It is capable of producing high quality wrapping tapes, which can meet the needs of the vast majority of home appliances and electronic products. And the armoring machine is suitable for the armoring production of larger cables or optical fiber cables, commonly used in electric power and communication industry, which can produce armored cables with high strength and high performance.

Production capacity
There are some differences between the production capacity of banding machine and armoring machine. Taping machine is generally applicable to small-scale production, production speed is relatively slow. While the production speed of armored machine is relatively fast and suitable for large-scale production. In addition, the production capacity of the armored machine can be adjusted according to the needs of the corresponding flexibility is higher than the banding machine.

Control system
The control system of tape wrapping machine and armored machine is also different. Tape wrapping machine usually adopts PLC control system for control, which is convenient for operation and management. While the PLC control system of armored machine is more complicated, which can control more machines and equipments, convenient for production management and quality monitoring.

Safe Operation Regulations of Armoring Machine

1. Wear protective gear, clean up the work site, keep the work channel open.
2. Check whether each mechanical rotating part of the equipment is normal, and check and keep each lubricating part well lubricated according to the regulations.
3. Check the production line for debris, press the flat belt traction machine, and adjust the pressure, press the "alarm" button on the main operating table, press the "machine start" button after the alarm stops, slowly rotate the speed potentiometer and keep the speed low.
4. When the cable core arrives at the steel belt armored head, stop the car, will be wrapped around the steel belt in the cable core, and fixed, start the equipment again, to be armored cable core out, observe the steel belt winding package is flat, measure the overlap rate to meet the process requirements, otherwise should be adjusted to the armored head rotation speed, until in line with the provisions.
5. When changing the disk in the middle of the process, firstly, return the speed potentiometer to zero, press "normal stop" button, after collecting the line to stop, will collect the line on the operating table to relax, drop "single machine linkage" knob to "linkage" position, press "normal stop" button, press "normal stop" button. "position, press" drop "the bobbin down to the ground, and then press" relax "so that the thimble out of the center hole of the bobbin, rolled out of the bobbin.
6. After the work is finished, clean up tools, gauges, molds, trays and the site, and place them as specified.
7. Emergency measures:
(1) In the event of an injury accident, rescue the injured and report to the company leaders in time to protect the accident scene.
(2) When a personal electric shock accident occurs, the power should be immediately pulled off, so that the electrocuted person from the power supply after the implementation of artificial rescue, and promptly sent to the hospital. When the electrocuted person is detached from the power supply, measures should be taken to prevent the fall.
(3) When equipment failure occurs, operation should be stopped immediately, turn off the power supply, and operation is allowed only after the problem is solved.

Armored Machine Daily Maintenance

Cleaning

Cleaning of the armoring machine is one of the most important parts of daily maintenance. In the process of using armoring machine, it will produce a lot of dust, oil and particles, etc., which will affect the performance and life of the machine if not cleaned for a long time. Therefore, we need to clean the armored machine every day, including the machine shell, internal transmission parts, etc., using soft brushes and cleaners. It should be noted that the cleaning process can not use water to directly impact the armored machine, so as not to damage the machine into the water.

Lubrication

During the operation of the armored machine, the friction of the parts will produce heat, which will reduce the efficiency and life of the machine. Therefore, timely lubrication is one of the important parts of daily maintenance. We need to add appropriate amount of lubricant in the relevant parts of the machine, such as bearings, gears and other parts need to be lubricated management. However, it is necessary to pay attention to not over lubricate, otherwise it will affect the performance of the armored machine.

Inspection

Regularly check the various parts of the armoring machine, find and solve the problems in time, in order to guarantee the long-term stable operation of the armoring machine. The inspection includes whether the transmission part of the armoring machine is normal, whether the connecting bolt is loose, whether the belt is worn out and so on. It should be noted that the checking process should pay attention to safety and must be carried out under the condition of stopping operation.

Other precautions

During the maintenance process, the following matters need to be noted.
① Keep the machine dry and well ventilated.
② Avoid leaving the machine in a high temperature or humid environment for a long time.
③ Change the oil and filter regularly.
④ Follow the machine's operating instructions for maintenance.

What Are the Factors to Be Considered When Choosing an Armoring Machine?

Production requirements and product specifications
• Applicable wire diameter: The armoring machine should be able to handle the required wire and cable wire diameter range. According to the reference article, the applicable wire diameter of the armoring machine is generally Φ10～60mm, but the actual selection should be determined according to the specific production demand.
• Armoring material: Consider the materials to be armored, such as copper strip, steel strip, aluminum strip, etc., as well as the width and thickness requirements of these materials.
• Armoring pitch: Stepless variable speed adjustable armoring pitch can meet the production demand of different products and ensure the uniformity and consistency of armoring effect.

Technical parameters and performance
• Armor speed: According to the production efficiency requirements to choose the appropriate armoring speed range, general armoring machine armoring speed up to 0-220 rpm.
• Speed regulation mode: Confirm whether the armoring machine adopts the dual role of speed motor and stepless speed changer to adjust the bandwidth armored winding gap, in order to improve the production flexibility and adaptability.
• Mechanical stability and durability: Choose the armored machine with stable mechanical performance and long service life to reduce the failure rate and maintenance cost.

Installation and operation convenience
• Installation space: Consider the installation location of the armoring machine and the space required to ensure that the equipment can be installed smoothly and used with other equipment.
• Operation interface and ease of use: Choose the armoring machine with intuitive operation interface and easy-to-use control system to improve production efficiency and reduce operation difficulties.
• Maintenance and upkeep: Understand the daily maintenance and upkeep requirements of the armoring machine, and choose equipment that is easy to maintain and upkeep to reduce downtime and maintenance costs.

Our Factory

Hangzhou Jinlaier Machinery Co., Ltd. is a company specializing in the research and development and manufacture of cable equipment, single twisting machine, extrusion machine, wrapping machine, armoring machine, shaking machine, coiling machine, cage twisting machine, beaming machine, and double twisting machine. , improvement and innovation of high-tech enterprises.
Jinlaier has developed and improved high-tech production lines focusing on fluoroplastic lines, low-smoke and halogen-free, PE foam, high-density foam, special PU lines, 5E cables, and category 6 cables. We will create the brilliance of the enterprise together with users with "high-quality products, preferential prices, and honest services".

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FAQ

Q: What is an armoring machine?

A: An armoring machine, also known as a cable armoring machine or armoring machine, is a mechanical device used to add a protective layer to the outer layer of wires and cables. It wraps metal strips, steel wires or other materials around the cable to improve the cable's mechanical strength, wear resistance, corrosion resistance and other properties.

Q: What is the main purpose of an armoring machine?

A:The main purpose of an armoring machine is to produce various armored cables, including power cables, control cables, communication cables, etc., which are widely used in power, communication, transportation, construction and other industries.

Q: What is the working principle of an armoring machine?

A: The armoring machine is driven by a motor to wind armoring materials such as metal strips or steel wires around the cable at a set pitch and speed, and a clamping device is used to ensure that the armoring materials are tightly attached to the cable surface.

Q: How to choose a suitable armoring machine?

A: Choosing a suitable armoring machine requires considering multiple factors such as production requirements, product specifications, technical parameters, installation and operation convenience, cost and benefits, and brand and after-sales service. For details, please refer to the product manual or consult a professional supplier.

Q: What types of armoring materials are there for armoring machines?

A: The armoring materials of armoring machines are diverse, including copper strips, steel strips, aluminum strips, steel wires, etc. The performance and cost of different materials vary, and they need to be selected according to specific needs.

Q: How to adjust the armoring pitch of the armoring machine?

A: The armoring pitch of the armoring machine can generally be adjusted through the dual effects of the speed regulating motor and the continuously variable speed machine to meet the production needs of different products.

Q: What is the production efficiency of the armoring machine?

A:The production efficiency of the armoring machine depends on many factors, including equipment performance, operating proficiency, production environment, etc. Generally speaking, modern armoring machines have high production efficiency and can meet the needs of large-scale production.

Q: What impact does the armoring machine have on the quality of the cable?

A: The armoring machine can significantly improve the mechanical strength, wear resistance and corrosion resistance of the cable by adding a protective layer to the cable, thereby extending the service life of the cable and improving the safety of use.

Q: Does the armoring machine require regular maintenance?

A: Yes, as a mechanical equipment, the armoring machine needs regular maintenance and care to ensure its normal operation and extend its service life. Maintenance includes cleaning, lubrication, tightening, etc.

Q: What should I do if the armoring machine fails during use?

A: If the armoring machine fails during use, it should be stopped for inspection in time and contact professional maintenance personnel for processing. Do not disassemble or repair the equipment privately to avoid causing greater losses.

Q: Does the armoring machine support customization?

A: Yes, some professional armoring machine manufacturers can provide customized services according to the specific needs of customers, including customization of equipment size, functional configuration, control system, etc.

Q: What factors affect the price of the armoring machine?

A: The price of the armoring machine is affected by many factors, including equipment performance, brand awareness, material cost, production process, etc. Generally speaking, armoring machines with better performance and more well-known brands are more expensive.

Q: Can the armoring machine be produced automatically?

A: Modern armoring machines generally have a high degree of automation, and can realize functions such as automatic loading, automatic armoring, and automatic unloading, which greatly improves production efficiency and reduces labor costs.

Q: What is the importance of armoring machines in the power industry?

A: In the power industry, armoring machines are one of the important equipment for producing power cables. As an important carrier of power transmission, the quality and performance of power cables directly affect the operating safety and stability of the power system. Therefore, armoring machines are of indispensable importance in the power industry.

Q: What is the difference between armoring machines and stranding machines?

A: Armoring machines and stranding machines are two different mechanical equipment. Wire stranding machines are mainly used to twist multiple single wires into stranded wires or cable core wires; while armoring machines are equipment for adding a protective layer to the outer layer of cables. There are significant differences between the two in terms of function, structure, and working principle.

Q: What is the application of armoring machines in the communication industry?

A: In the communication industry, armoring machines also play an important role. As a carrier of information transmission, communication cables need to have good anti-interference and durability. By adding protective layers such as metal sheaths to communication cables, armoring machines can effectively improve the anti-interference and durability of cables and ensure the stable transmission of communication signals.

Q: How to improve the production efficiency of armoring machines?

A: Improving the production efficiency of armoring machines can be done from many aspects, including optimizing equipment structure, improving production processes, and improving operating proficiency. In addition, regular maintenance and servicing of equipment is also the key to ensuring efficient operation of equipment.

Q: Does the armoring machine support remote monitoring and fault diagnosis?

A: Modern armoring machines generally have remote monitoring and fault diagnosis functions. Through the remote monitoring system, the operating status and production status of the equipment can be understood in real time; through the fault diagnosis system, equipment failure problems can be quickly located and solved, improving production efficiency and equipment utilization.

Q: What are the main functions and features of the armoring machine?

A: Protection function: By adding a protective layer, the internal structure of the cable can be effectively protected from damage by the external environment, such as mechanical damage, chemical corrosion, etc.
• Enhanced performance: Improve the mechanical strength of the cable so that it can withstand greater tension and pressure and adapt to harsher use environments.
• Diversified materials: Support winding of various armoring materials, such as copper strip, steel strip, aluminum strip, steel wire, etc., to meet the production needs of different cables.
• Efficient production: With a high degree of automation, it can achieve continuous and stable armoring operations and improve production efficiency.
• Precision control: Through advanced control systems, the pitch, speed and other parameters of the armoring materials can be accurately adjusted to ensure the stability and consistency of the armoring quality.

Q: How to choose a suitable armoring machine?

A: Production requirements: First, clarify your own production requirements, including cable specifications, models, output, etc., to ensure that the selected equipment can meet production requirements.
• Technical parameters: Pay attention to the technical parameters of the armoring machine, such as maximum armoring diameter, minimum armoring diameter, armoring speed, speed adjustment range, etc., to ensure that the equipment performance meets production requirements.
• Brand and quality: Choose well-known brands and high-quality equipment to ensure the stability and reliability of the equipment. At the same time, understand the manufacturing process and raw material source of the equipment to ensure product quality.
• After-sales service: Consider the after-sales service system of the equipment supplier, including installation and commissioning, technical training, repair and maintenance, etc. Choosing a supplier with perfect after-sales service can ensure timely technical support and help during use.
• Cost-effectiveness: Consider factors such as the purchase cost, operation cost and maintenance cost of the equipment, and choose equipment with high cost performance. At the same time, the long-term benefits and payback period of the equipment should also be considered.

As one of the most professional armoring machine manufacturers and suppliers in China, we're featured by quality products and good service. Please rest assured to wholesale durable armoring machine at competitive price from our factory.

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