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Cable Cutting Machine

What is Cable Cutting Machine

 

The cable cutting machine is a specialized equipment for cutting cables and ropes and other materials. In order to ensure the safety of the operator and the normal operation of the equipment, this safety operation procedure is formulated.

 

Why Choose Us
 

Focus on complete sets of automation cable equipment for many years
It can customize production lines with various special requirements for users to meet the needs of different customers.
Based on years of experience in equipment research and development and manufacturing in the industry, we customize and design special equipment and production lines according to the special process requirements of users.

 

One-stop Solution Expert
A high-tech enterprise specializing in R&D, manufacturing, improvement and innovation of cable equipment.
The main parts and components used in the machine are original and authentic products from Japan, Taiwan and the United States, and the products are exported to all over the world: Central Europe, South America, South Africa, etc.

 

Have a perfect and capable professional team
Leading technology, reliable quality and excellent service.
The company has a number of technical professionals who have been engaged in the cable equipment industry for a long time. Through superb technology and unremitting efforts, we can provide you with perfect services.

 

High-quality pre-sales and after-sales service, let you rest assured
Accurate quality, strict delivery date and perfect service are our promises.
Timely and effective after-sales support makes your cooperation worry-free. The after-sales service center has a professional after-sales service team and a professional technical support team to provide users with solutions.

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Advantages of Cable Cutting Machine in Cable Processing Industry

 

High efficiency
• Fast cutting: Cable cutting machines usually use high-speed rotating blades or saw blades, which can cut cables quickly and accurately, especially when dealing with large quantities of cables, and its efficiency is much higher than the traditional manual cutting methods.
• High degree of automation: Modern cable cutting machines are often equipped with advanced automation control systems, which can realize automated or semi-automated cutting operations, greatly improving work efficiency.
 

High precision
• Precision cutting: Cable cutting machines can maintain a high degree of precision during the cutting process to ensure the accuracy and consistency of the cut size, which is especially important for application scenarios that require precise control of the cable length.
• Reduce errors: Compared with manual cutting, cable cutting machine can significantly reduce the errors caused by human factors and improve product quality.
 

Wide range of applications
• Multiple cable specifications: The cable cutting machine can be applied to cut cables of different specifications and materials, including thin cables and thicker cables, with strong versatility and flexibility. Multiple cutting methods: According to different needs, the cable cutting machine can be used to cut cables of different specifications and materials.
• Multiple cutting methods: According to different needs, the cable cutting machine can be used in different cutting methods, such as flat cutting, diagonal cutting, etc., to meet different processing requirements.


High safety
• Perfect protection measures: Cable cutting machines are usually designed with operator's safety in mind and equipped with perfect protection measures, such as guards, emergency stop buttons, etc., in order to minimize the risk of operation.
• Reduced manual contact: Cable cutting machines with a high degree of automation can reduce the direct contact between operators and cables, reducing the risk of accidents caused by improper operation.


Low maintenance costs
• High durability: Cable cutting machines are usually made of high-quality materials and advanced manufacturing processes, with high durability and stability, which can reduce the downtime and maintenance costs caused by equipment failure.
• Easy replacement of wearing parts: The wearing parts of cable cutting machines such as blades and saw blades are usually easy to replace and maintain, which reduces the difficulty and cost of maintenance. 

 

Electric Pay-off Machine

 

Cable Cutting Machine Working Principle

Composition and working principle of cable cutting machine
Cable cutting machine is a machine used to cut cables, by the machine tool, cutting edge, transmission system and control system and other components.
The role of the machine tool is to fix the cable, the role of the cutting edge is to cut the cable, the role of the transmission system is to drive the cutting edge of the operation, and the control system is the machine tool, the cutting edge and the transmission system for coordinated regulation and control.
The working principle of the cable cutting machine is to put the cable terminal into the cutting edge, the machine tool to fix the cable, the cutting edge in the drive system driven by rapid rotation, and cable friction, so that the cable shell and the inner layer of wire separation, so as to realize the cutting of the cable.
 

Cable cutting machine cut off the cable method
Cable cutting machine cutting cable method usually has two kinds: peeling and compression type.
Stripping type refers to the blade head pressed on the surface of the wire, the wire cable skin off, exposing the wire inside the copper core wire, so as to achieve the purpose of cutting the wire.
Compression type refers to cutting the wire with pressure and heat, separating the thermoplastic sleeve from the wire through thermal decomposition.

 

 

The Use of Cable Cutting Machine

Preparation
Before using the cable cutting machine to cut cables, you need to do the following preparatory work:
1) Confirm the specification and length of the cable to be cut.
2) Confirm whether the power supply of the cable cutting machine is normal and wired correctly according to the instructions.
3) Place the cable on the cutting machine's worktable and adjust the clamping strength to ensure that the cable is clamped firmly.
 

The operation process
1) Turn on the power switch, move the cutting knife to the position where the cable needs to be cut, and determine the cutting depth.
2) Press the start button to start cutting the cable. During the cutting process, you can adjust the cutting speed and cutting depth as needed.
3) After cutting is completed, turn off the power switch and remove the cutting waste and residual cable.
 

Handling after cutting
1) Clean up the cutting waste and residual cables and keep the working environment neat and tidy.
2) Carry out quality check on the cut cable to confirm whether the cutting meets the requirements.
3) Pack or weigh the cut cables for subsequent processing.

Automatic Cable Cutting And Stripping Machine

 

Cable Cutting Machine Safety Regulations

 

Preparation before operation
• Check whether the equipment is working properly, and report to the maintenance personnel if any abnormality is found.
• Ensure that the working area is clean and tidy, free of debris or obstacles.
• Wear personal protective equipment, including safety helmet, protective glasses, earplugs, gloves and non-slip shoes.
• Familiarize yourself with the operation manual of the cable cutter and understand its working principle and safety precautions.
 

Operation process
• The operator should pay attention to maintain a good working posture and avoid bending or overstretching for a long time.
• During the cutting process, fix the cable or rope to ensure its stability.
• The cutting machine should use sharp cutting blades, and check and replace the blades regularly.
• The cutting machine should be set at an appropriate cutting speed and pressure to avoid damage to the cable or rope.
• Pay attention to the safety distance around the cutter and prohibit others from approaching the operation area.
 

Precautions after operation
• After cutting, turn off the power of the cable cutter and clean up the residues and debris in the working area.
• Regularly maintain the cable cutter to ensure that it is in good working condition.
• If you encounter equipment failure or operating difficulties, stop operation immediately and report to maintenance personnel.
• Observe relevant safety regulations and operating procedures to ensure safe operation.
 

Contingency measures in case of emergency
• In case of equipment failure, fire or other emergencies, stop operation immediately and seek help from safety personnel.
• In case of emergency, follow the emergency plan for escape and rescue. 

 

What Are the Common Types of Cable Cutting Machines

 

Manual cable cutting machine

A manual cable cutter is a portable machine for flexible wires, cables and insulation. It usually needs to be operated manually by placing the cable in the center of the machine and completing the operation of cutting the cable by pulling the handle of the machine. This type of machine is simple and easy to use and is suitable for small quantities of cable cutting work.

Semi-automatic cable cutting machine

Semi-automatic cable cutting machine can help peeling, but also can complete a simple cutting operation. Relative to manual operation, semi-automatic cable cutting machine can significantly reduce labor intensity, and improve productivity. This model can automatically peel off the outer skin of the cable, just need to put the cable into the right position, the machine will automatically complete the peeling operation. However, it should be noted that this machine is only suitable for peeling and insulated wire cutting, for a large number of wire and cable cutting is not suitable.

Automatic cable cutting machine

Automatic cable cutting machine is a kind of efficient and intelligent cable cutting machine. It can realize automatic cable cutting, peeling and length setting and other operations, which greatly improves the efficiency of cable processing. The machine is generally composed of multiple parts such as controller, cable conveying part, shearing part, wire stripping part, etc. It is characterized by programmable control, which can set parameters such as length, speed, quantity, etc., and can complete the rapid cutting of different kinds of cables through a simple reading program. However, it should be noted that fully automatic cable cutting machine costs more and requires skilled operators to maintain and adjust, suitable for large production lines.

 

Maintenance Method of Cable Cutting Machine

 

Use of environmental management
• Keep dry and clean: Cable cutting machine should be used in a dry environment, the processing environment should also try to keep clean, to avoid humid air or debris pollution affect the normal use of the machine.
 

Daily cleaning and maintenance
• External cleaning: After each processing, the internal and external surfaces of the cable cutting machine should be cleaned, especially the electrode and carbon block and other easily contaminated parts of the cleaning is more important.
• Cooling system check: Before starting the machine every day, you need to check whether the water level of internal and external cooling water is normal, add water or replace water according to the situation, and also check whether the filter is clean and replace the damaged filter in time.
 

Regular maintenance and inspection
• Regular lubrication: The moving parts on the cable cutting machine such as guide rails, screw nut vice, transmission gears, etc. should be lubricated regularly, usually using a grease gun to inject the specified lubricant. If the bearings, ball screws, etc. are protective sleeve type, they can be disassembled and injected with oil after six months or one year of use.
• Regular adjustment: For screw nuts, guide rails, etc., should be adjusted according to the use of time, wear and tear, gap size, etc., on the conductive block should be adjusted according to the depth of the groove of its wear.
• Regular replacement: The guide wheel, guide wheel bearing, electrode and carbon block and other parts in the cable cutting machine are prone to wear and tear, and should be replaced in a timely manner to ensure the precision of movement and processing quality. For example, the electrode and carbon block need to be replaced every six months, and the electrolyte and electrode tube need to be replaced every one year.
• Timely replacement of wearing parts: When wearing and consuming parts are found, such as nozzles and vortexes, they should be replaced in time before they are completely damaged, so as to avoid causing more damage to the equipment.
• Check the electrical and liquid system: Regularly check whether the machine power cord, travel switch, reversing switch, etc. are safe and reliable; in addition, check whether the working fluid is sufficient and the pipeline is smooth every day.
 

Professional maintenance
• Professional Maintenance: Every certain period of time (e.g. one year), the cable cutting machine should be thoroughly cleaned and maintained, including but not limited to the host computer, electrical system, liquid circuit system, etc.
• Technical support: In the course of maintenance, if you encounter problems that are difficult to solve, you should contact the equipment supplier or professional maintenance personnel for technical support and solutions.
 

Safe operation
• Comply with operating procedures: When using the cable cutter, you should strictly comply with the operating procedures and safety norms to avoid equipment damage or personnel injury caused by improper operation.
• Avoid collision: Properly design the program to avoid the system from traveling over the limit; or set up anti-collision devices to protect the equipment from collision damage. 

 

Our Factory
 

Hangzhou Jinlaier Machinery Co., Ltd. is a company specializing in the research and development and manufacture of cable equipment, single twisting machine, extrusion machine, wrapping machine, armoring machine, shaking machine, coiling machine, cage twisting machine, beaming machine, and double twisting machine. , improvement and innovation of high-tech enterprises.
Jinlaier has developed and improved high-tech production lines focusing on fluoroplastic lines, low-smoke and halogen-free, PE foam, high-density foam, special PU lines, 5E cables, and category 6 cables. We will create the brilliance of the enterprise together with users with "high-quality products, preferential prices, and honest services". 

 

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Certificate
 

 

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FAQ

Q: What is the main purpose of a cable cutter?

A: Cable cutters are mainly used to cut various types of cables, such as fiber optic cables, power cables, CAT5/6 cables, etc., and are suitable for cable manufacturing, communication engineering, power installation and other fields.

Q: What types of cable cutters are there?

A: Cable cutters can be divided into manual cable cutters, semi-automatic cable cutters and fully automatic cable cutters according to the cutting method, degree of automation and applicable cable type.

Q: What is the cutting accuracy of a cable cutter?

A: Modern cable cutters usually have high cutting accuracy, which can ensure the accuracy and consistency of the cutting size. The specific accuracy depends on the model, brand and configuration of the equipment.

Q: How to choose a suitable cable cutter?

A: Choosing a suitable cable cutter requires considering factors such as cable type, cutting requirements, production efficiency, and budget. It is recommended to select according to actual needs and consult professionals.

Q: How to operate a cable cutter?

A: Before operating a cable cutter, you should carefully read the instruction manual of the equipment and follow the operating steps. Generally speaking, the operation includes connecting the power supply, adjusting the cutting parameters, placing the cable, and starting the cutting.

Q: Does the cable cutter require regular maintenance?

A: Yes, the cable cutter requires regular maintenance, including cleaning the equipment, checking the blade wear, replacing wearing parts, etc., to ensure the normal operation of the equipment and extend its service life.

Q: How often should the blade of the cable cutter be replaced?

A: The frequency of blade replacement depends on factors such as the material, thickness and cutting frequency of the cable being cut. Generally speaking, when the blade is severely worn or the cutting effect is significantly reduced, it should be replaced in time.

Q: Does the cable cutter make noise during the cutting process?

A: The cable cutter will make a certain amount of noise during the cutting process, but modern equipment usually adopts a low-noise design to reduce the impact on the operating environment and operators.

Q: Does the cable cutter have safety protection measures?

A: Yes, modern cable cutters are usually equipped with safety protection measures, such as protective covers, emergency stop buttons, etc., to ensure the safety of operators.

Q: How thick a cable can a cable cutter cut?

A: The cutting capacity of a cable cutter depends on the model and configuration of the equipment. Generally speaking, different models of cable cutters can cut cables of different diameter ranges.

Q: How does the cable cutting machine ensure the smoothness of the cutting?

A: The cable cutting machine ensures the smoothness of the cutting through a precise cutting control system and high-quality blades. During the cutting process, the equipment will be precisely controlled according to the preset parameters to ensure the flatness and smoothness of the cutting surface.

Q: What materials of cables can the cable cutting machine cut?

A: Cable cutting machines are generally able to cut cables of various materials, including copper core cables, aluminum core cables, optical fiber cables, etc. The specific types of cables that can be cut need to refer to the technical parameters and instruction manual of the equipment.

Q: Does the cable cutting machine require coolant during the cutting process?

A: This depends on the specific cutting method and equipment type. Some cable cutting machines that cut at high speed or need to prevent overheating may use coolant to reduce the cutting temperature and protect the blade.

Q: How to deal with a cable cutting machine failure?

A: When a cable cutting machine fails, the power supply should be disconnected first, and then the fault phenomenon should be investigated. If it cannot be solved, it is recommended to contact the equipment supplier or professional technicians for repair.

Q: What is the price range of the cable cutting machine?

A: The price of cable cutting machines varies depending on factors such as model, brand, and configuration, and the price range is wide. Generally speaking, manual cable cutting machines are relatively cheap, while fully automatic and high-precision cable cutting machines are more expensive.

Q: Does the cable cutting machine support customization?

A: Yes, some professional cable cutting machine manufacturers can customize according to the specific needs of customers, including customization in cutting length, cutting speed, cutting accuracy, etc.

Q: In which industries are cable cutting machines widely used?

A: Cable cutting machines are widely used in many industries such as electricity, communications, construction, transportation, etc., especially in occasions where a large number of cables need to be processed, such as cable manufacturers, power engineering companies, communication operators, etc.

Q: What are the requirements for operators of cable cutting machines?

A: The operators of cable cutting machines should have certain professional knowledge and operating skills, and be familiar with the operating methods and safety regulations of the equipment. At the same time, operators should be trained and assessed regularly to improve their operating level and safety awareness.

Q: Does the cable cutting machine support remote control and automated production?

A: Some high-end cable cutting machines support remote control and automated production. By integrating advanced control systems and automation technologies, remote monitoring and automated operation of equipment can be achieved to improve production efficiency and product quality.

Q: What is the maintenance cycle of the cable cutter?

A: The maintenance cycle of the cable cutter varies depending on the equipment model and frequency of use. Generally speaking, it is recommended to clean, lubricate and inspect the equipment regularly to ensure its normal operation and extend its service life.

As one of the most professional cable cutting machine manufacturers and suppliers in China, we're featured by quality products and good service. Please rest assured to wholesale durable cable cutting machine at competitive price from our factory.

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